Wednesday, July 18, 2007

Simple Solution Anecdote

When NASA began the launch of astronauts into space, they found out that the pens wouldn't work at zero gravity (Ink won't flow down to the writing surface). In order to solve this problem, it took time and millions of dollars. They developed a pen that worked at zero gravity, upside down, underwater, in practically any surface including crystal and in a temperature range from below freezing to over 300 degrees. The pen would work due to the pressurized ink inside. And what did Russians do? The Russians used a Pencil!

The lesson of this anecdote is a valid one, that we sometimes expend a great deal of time, effort, and money to create a "high-tech" solution to a problem, when a perfectly good, cheap, and simple solution is right before our eyes. The anecdote offered above isn't a real example of this syndrome, however. Fisher did ultimately develop a pressurized pen for use by NASA astronauts (now known as the famous "Fisher Space Pen"), but both American and Soviet space missions initially used pencils, NASA did not seek out Fisher and ask them to develop a "space pen", Fisher did not charge NASA for the cost of developing the pen, and the Fisher pen was eventually used by both American and Soviet astronauts.

Wednesday, July 11, 2007

Focus on Solutions

One of the most memorable case studies I came across on Japanese management was the case of the empty soapbox, which happened in one of Japan’s biggest cosmetics companies.

The company received a complaint that a consumer had bought a soapbox that was empty. Immediately the authorities isolated the problem to the assembly line, which transported all the packaged boxes of soap to the delivery department. For some reason, one soapbox went through the assembly line empty.

Management asked its engineers to solve the problem. Post-haste, the engineers worked hard to devise an X-ray machine with high-resolution monitors manned by two people to watch all the soapboxes that passed through the line to make sure they were not empty. No doubt, they worked hard and they worked fast but they spent whoopee amount to do so.

But when a rank-and-file employee in a small company was posed with the same problem, did not get into complications of X-rays, etc but instead came out with another solution. He bought a strong industrial electric fan and pointed it at the assembly line. He switched the fan on, and as each soapbox passed the fan, it simply blew the empty boxes out of the line.

Moral of the story: Always look for simple solutions. Devise the simplest possible solution that solves the problem. Learn to focus on solutions not on problems.